KnowFab GmbH i.G. · Services

Industrial AI for engineering, quality, and production

We deliver industrial AI as productized and project-based services for engineering, quality, and production. Available as SaaS, in your cloud, or on premises.

SaaS · Cloud · On premises - explainable, integrable, scalable.

Knowledge graph + neural network
Explainable results

Our difference

Artificial intelligence that understands engineering.

We combine process data, model logic, and domain expertise so that a robust technical assessment emerges from only a few signals. This interplay is our know-how and the difference compared with generic AI approaches.

Interactive visualization

From joining process to a safeguarded quality statement

Using resistance spot welding as an example, we show how a few representative process variables are condensed first, checked against domain knowledge, and then turned into a technical statement.

01 Input

Representative joining process

The visualization shows how a real joining process produces robust input data for the assessment.

01Positioning

Parts and electrodes align.

02Force + current

Electrodes contact, current starts.

03Hold + cool

The nugget stabilizes.

04Open

The joint remains.

Process windowAnimated joining process
F
F
Molten lens
Weld nugget
Upper cap
Lower cap
ApproachForce build-upCurrent pulseNugget growthOpen
01A Signals

A few process variables as input

The example highlights current, voltage, and resistance.

Current signalI(t) Welding current

No current, only approach.

Voltage signalU(t) Electrode voltage

Voltage follows the contact.

Resistance signalR(t) Dynamic resistance

Resistance follows the contact.

02-04 Flow

Hybrid of model and domain knowledge

The model derives internal signals from a few process variables. These signals are then checked against domain knowledge about material, process, and typical defects.

Activationinternal model signal
Knowledge graphconnected domain knowledge
Plausibility checktechnical consistency check
05 Output

Technical not-ok finding

This example shows a not-ok case with an undersized weld nugget diameter. The output combines quality statement, defect pattern, cause, and corrective action.

not ok
QualityWeld nugget remains below target size

The finding is not ok because the nugget diameter stays too small. Remaining wall thickness and electrode indentation remain within the acceptable range and support the diagnosis of worn electrode caps.

Nugget diameter2.1 mm

Target at least 4.6 mm

Remaining wall1.7 mm

above limit of 1.5 mm

Indentation depth0.14 mm

within the window of 0.10 to 0.20 mm

Cross-sectionRepresentative not-ok geometry
iDrWdNdN:Nugget diameter 2.1 mmTarget at least 4.6 mmrW:Remaining wall 1.7 mmLimit at least 1.5 mmiD:Indentation depth 0.14 mmWindow 0.10 to 0.20 mm

The finding is not ok because the nugget remains too small. Remaining wall thickness and indentation depth stay within the acceptable range.

Defect patternNugget diameter too small

The weld nugget does not reach the required load-bearing size.

CauseWorn electrode caps

The flattened cap contour increases the contact area. As a result, current density drops at the joint and the nugget remains below target size.

Corrective actionAI proposal: electrode caps should be replaced

The caps should be replaced so that the effective contact area returns to its target range and the required nugget diameter can be achieved again.

Project business

Project business for open industrial processes

Project business

From process problem to productive use

We also handle use cases that do not yet have a finished standard solution. The goal is a robust implementation from process problem to productive use.

Process problem
Robust implementation
Productive use
Implementation and integration

Approach

01

Structured analysis of the process, target metrics, and boundary conditions

02

Building a reliable data picture and prioritizing the relevant influence factors

03

Implementation including integration, operations, and monitoring concept

Embedded AI: integration into existing customer software

Our algorithms can be integrated as technical components into existing software and system landscapes.

Integration as an API, service, or modular software component

Technical alignment with existing interfaces and data flows

Joint implementation with internal teams and external integration partners

Typical project topics
Process optimization in complex manufacturing environments
Data-based quality analysis and root-cause clarification
Specific use cases across engineering, QA, and production
Products

Products at a glance

Two standardized product lines for recurring needs in engineering, quality, and production, complemented by custom projects for open use cases.

KnowFab Design

KnowFab Design

Supports engineering and planning tasks with a robust, data-driven basis for decisions.

Fewer manual coordination loops during the development phase.

  • Digital support for planning and evaluating production and joining processes
  • Uses existing design and process data
  • Reduces manual analysis and coordination effort
View product
KnowFab JoinTech

KnowFab JoinTech

Analyzes and monitors live production processes to stabilize quality and throughput.

Detect scrap before it happens.

  • Evaluation of process and quality data from manufacturing
  • Detection of deviations and anomalies
  • Support for root-cause analysis and process stabilization
View product
Project business

Custom Projects

Complements standardized products with robust implementation for open use cases in engineering, quality, and production.

Faster start with direct application relevance.

  • Analysis of specific customer requirements and technical constraints
  • Implementation of tailored AI solutions with integration focus
  • Step-by-step path from pilot and reference building to scalable product logic
Discuss use case
Deployment

Deployment models

Criterion
Deployment in your own cloud
On-premises operation
Operating approach
Provisioning in your cloud infrastructure with connection to existing data and security standards.
Provisioning in your own infrastructure for environments with strict requirements around data sovereignty and network separation.
Technical advantage
Integration into existing IAM, network, and governance concepts
Full control over data, systems, and access paths
Integration advantage
Direct connection to existing data pipelines and systems
Suitable for regulated or isolated production areas
Scale / usage
Flexible for customer-specific integration requirements
Adoption without fundamentally changing existing operating procedures
Process

How we work

From the first alignment meeting to delivery, we work with clear technical criteria. Early in the project, we document transparently what can be implemented robustly and what cannot.

01

Scheduling & target clarification

Joint clarification of the target picture, use case, boundary conditions, and relevant stakeholders.

02

Data review & system picture

Review of data sources, data quality, interfaces, and technical integration feasibility.

Gate 1Data go / no-go
03

Potential analysis & feasibility

Assessment of value potential, technical feasibility, risks, and expected result quality.

Gate 2Business case go / no-go
04

Implementation & integration

Implementation of the solution, system integration, and iterative validation in the target process.

05

Acceptance & delivery

Technical acceptance against defined criteria, handover to operations, and a documented delivery state.

Early transparency in the project

  • Clear distinction between feasible and non-feasible requirements
  • Early identification of technical risks and data gaps
  • Binding decision points before the next expansion stage

Contact & next step

In the initial conversation, we clarify the use case, data situation, and target picture. After that, you receive a clear assessment of feasibility, effort, and the most sensible next steps.

  • Technical assessment instead of non-committal general statements
  • Early clarity on limits, risks, and prerequisites
  • Defined starting point through to robust delivery